Product Description
Factory Supply Attractive Price 16MPa Forklift hydraulic Steering Cylinder 20kg
The forklift steel cylinder plays a crucial role in the safe and efficient operation of a forklift, facilitating lifting, lowering, tilting, side-shifting, fork positioning, and attachment actuation. These applications enhance the forklift’s versatility, productivity, and maneuverability, contributing to effective material handling in various industries and environments.
| bore diameter (D) | rod diameter (d) | stroke (S) | Installation distance (L) | working pressure | Interface dimensions (M) | weight |
| Φ80 | Φ50 | 2*103 | 652.2 | 10MPa | 2-M16*1.5 | 18kg |
(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;
(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export
Are there any safety considerations or maintenance requirements for forklift steel cylinders?
Safety Considerations:
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Regular Inspections: Perform regular visual inspections of the steel cylinder, looking for any signs of damage, leaks, or abnormal wear. Inspect the mounting points and connections for stability and integrity.
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Fluid Leaks: Monitor the hydraulic system for any fluid leaks, as leaks can affect the performance and safety of the cylinder. If you notice any leaks, address them promptly to prevent further damage and ensure proper operation.
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Load Capacity: Always adhere to the load capacity limits specified by the forklift manufacturer. Overloading the forklift can put excessive strain on the steel cylinder and other components, compromising safety. Ensure the lifted loads are within the designated capacity.
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Proper Operation: Operate the forklift and the steel cylinder within the manufacturer’s guidelines and recommendations. Follow proper lifting techniques, avoid sudden movements, and maintain stability during load handling to prevent accidents or damage to the cylinder.
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Training and Certification: Only trained and authorized operators should handle and operate forklifts. Ensure operators are adequately trained, certified, and familiar with the safe operation of the forklift and its components, including the steel cylinder.
Maintenance Requirements:
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Lubrication: Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricants for the steel cylinder. Proper lubrication minimizes friction and wear, ensuring smooth operation and extending the cylinder’s lifespan.
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Seals and O-rings: Check the seals and O-rings regularly for signs of wear, cracking, or leaks. Replace any damaged or worn seals promptly to maintain the integrity of the hydraulic system and prevent fluid leaks.
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Cylinder Alignment: Ensure proper alignment of the steel cylinder with the forklift’s lifting mechanism. Misalignment can result in uneven loads, excessive wear, and potential safety hazards. If misalignment is detected, consult the manufacturer’s guidelines or seek professional assistance for realignment.
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Regular Maintenance Schedule: Include the steel cylinder in the forklift’s regular maintenance schedule. Perform scheduled inspections, servicing, and any recommended maintenance tasks as specified by the forklift manufacturer. This may include cleaning, tightening of connections, and overall system checks.
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Manufacturer Xihu (West Lake) Dis.lines: Follow the specific maintenance recommendations the forklift manufacturer provides for the steel cylinder. These guidelines may include inspection intervals, repair procedures, and replacement recommendations.
Are there any specific guidelines for cleaning the steel cylinder during maintenance?
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Safety Precautions: Ensure the forklift is turned off and the hydraulic system is depressurized before cleaning. Wear appropriate personal protective equipment, such as gloves and safety glasses, to protect yourself during cleaning.
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Remove Excess Dirt and Debris: Use a soft brush or cloth to remove any loose dirt, dust, or debris from the external surfaces of the steel cylinder. Pay attention to crevices and hard-to-reach areas.
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Use Mild Detergent Solution: Prepare a mild detergent solution by mixing a gentle, non-abrasive cleaner or dishwashing liquid with water. Avoid harsh chemicals or solvents that damage the cylinder’s surfaces or seals.
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Wipe with a Soft Cloth: Dip a soft cloth into the detergent solution and gently wipe the external surfaces of the steel cylinder. Ensure thorough coverage while not saturating the cylinder with excessive moisture.
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Clean Seals and Connections: Specialize the seals, O-rings, and connections. Use a clean cloth or brush to remove any dirt or debris from these areas. Take care not to damage or dislodge the seals during cleaning.
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Rinse with Clean Water: After wiping with the detergent solution, rinse the cylinder with clean water to remove any remaining detergent residue. Wipe off excess water with a clean, dry cloth.
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Inspect for Damage: While cleaning, inspect the cylinder for any signs of damage, including cracks, dents, or corrosion. Report any significant damage to the appropriate maintenance personnel for further evaluation and potential repair or replacement.
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Dry Thoroughly: Ensure the steel cylinder is completely dry before reassembling or returning it to service. Moisture can contribute to corrosion or affect the performance of the cylinder.
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Lubrication: If the manufacturer requires, apply a suitable lubricant to the cylinder’s moving parts, such as the piston rod. Follow the manufacturer’s recommendations for the type and amount of lubricant to use.
Our Company
We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.
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Forklift cylinder assembly shop |
Other types of cylinder assembly shop |
Welding
Painting & coating
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Painting & coating line |
Fully automatic water-based |
Testing
To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.
Our Factory
Packaging & Shipping
| Certification: | GS, RoHS, CE, ISO9001 |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
Can Hydraulic Cylinders be Used in Forklift Attachments?
Yes, hydraulic cylinders can be used in forklift attachments to enhance their functionality and expand their capabilities. Forklift attachments are auxiliary devices that can be mounted to the forks or carriage of a forklift to perform specific material handling tasks. The addition of hydraulic cylinders to these attachments offers several advantages and enables a wide range of applications. Here’s a detailed explanation of how hydraulic cylinders can be used in forklift attachments:
- Improved Lifting and Tilting:
- Extended Reach and Telescoping:
- Rotational Movement:
- Specialized Handling:
- Quick Attachment Changes:
Hydraulic cylinders can be incorporated into forklift attachments to provide enhanced lifting and tilting capabilities. For example, attachments such as fork positioners, side shifters, or paper roll clamps can utilize hydraulic cylinders to adjust the position of the forks or arms, allowing for efficient handling of different load sizes or configurations. The hydraulic cylinders enable precise control over the movement, enabling operators to lift, tilt, or adjust the position of the attachment as needed to optimize material handling operations.
Hydraulic cylinders can be employed in telescopic attachments for forklifts, enabling extended reach capabilities. Telescopic attachments consist of multiple sections that can be extended or retracted using hydraulic cylinders. By extending or retracting the sections, the attachment can reach deeper into racks, containers, or other storage areas, allowing forklifts to handle materials that are situated further away or at greater heights. This extension and retraction feature enhances the versatility of the forklift and enables efficient material handling in various environments.
Some forklift attachments, such as rotators or clamps, require rotational movement to handle loads effectively. Hydraulic cylinders can be integrated into these attachments to provide the necessary rotational capabilities. By utilizing hydraulic power, the attachment can rotate the load in either direction, allowing for precise positioning or transferring of goods. The inclusion of hydraulic cylinders enables controlled and smooth rotation, enhancing the efficiency and safety of material handling operations.
Hydraulic cylinders can be utilized in various specialized forklift attachments designed for specific material handling applications. Examples include attachments for handling drums, barrels, coils, or bales. These attachments often require unique lifting, clamping, or squeezing mechanisms, which can be achieved by incorporating hydraulic cylinders. The hydraulic cylinders provide the necessary force and control to handle specialized loads safely and efficiently, expanding the capabilities of the forklift in specific industries or tasks.
Hydraulic cylinders can facilitate quick and easy attachment changes on forklifts. Some forklifts are equipped with hydraulic quick-coupler systems that allow attachments to be rapidly connected or disconnected using hydraulic power. The hydraulic cylinders in the quick-coupler system enable a secure and efficient attachment change process, reducing downtime and improving productivity. This feature is particularly beneficial in applications where different attachments are frequently used, allowing forklifts to adapt to diverse material handling requirements swiftly.
The integration of hydraulic cylinders in forklift attachments provides numerous benefits, including improved lifting and tilting capabilities, extended reach and telescoping features, rotational movement, specialized handling options, and quick attachment changes. These advantages enhance the versatility, efficiency, and adaptability of forklifts, allowing them to handle a wide range of materials and perform specialized tasks in various industries.
Can hydraulic cylinders be used in heavy-duty construction forklifts?
Yes, hydraulic cylinders can be used in heavy-duty construction forklifts. Heavy-duty construction forklifts are specifically designed to handle large loads and operate in rugged construction sites. Hydraulic cylinders play a crucial role in the functionality and performance of these robust forklifts. Here’s an explanation of how hydraulic cylinders are used in heavy-duty construction forklifts:
Hydraulic cylinders are utilized in heavy-duty construction forklifts in the following ways:
1. Lifting Capacity:
The primary function of hydraulic cylinders in heavy-duty construction forklifts is to provide the lifting capacity required to handle heavy loads. These cylinders are designed to generate substantial force, enabling the forklift to lift and transport large construction materials, equipment, and machinery.
2. Mast Movement:
Hydraulic cylinders control the vertical movement of the mast in heavy-duty construction forklifts. The mast can be raised or lowered using hydraulic power, allowing for efficient loading, unloading, and stacking of heavy materials at various heights.
3. Fork Movement:
Hydraulic cylinders are responsible for controlling the horizontal movement of the forks in heavy-duty construction forklifts. These cylinders allow the forks to extend or retract, enabling the forklift to adapt to different load sizes and effectively handle a variety of construction materials.
4. Tilt Function:
Hydraulic cylinders are used for the tilt function in heavy-duty construction forklifts. The cylinders control the tilting mechanism, allowing the operator to adjust the angle of the mast or carriage. This feature is particularly useful for positioning loads on uneven surfaces or for precise material placement.
5. Stability and Safety:
Hydraulic cylinders contribute to the stability and safety of heavy-duty construction forklifts. These cylinders are designed to withstand heavy loads and maintain stability during lifting, lowering, and movement operations. Additionally, safety features such as load sensing valves and overload protection systems are often integrated into the hydraulic system to ensure safe operation in demanding construction environments.
6. Operator Control:
Heavy-duty construction forklifts incorporate hydraulic controls that allow the operator to manipulate the hydraulic cylinders. The operator can adjust the lifting, lowering, tilting, and fork movements using the hydraulic controls, providing precise and efficient load handling.
In summary, hydraulic cylinders are essential components in heavy-duty construction forklifts. They provide the necessary lifting capacity, control the mast and fork movements, enable the tilt function, ensure stability and safety, and offer operator control. These hydraulic cylinders enable heavy-duty construction forklifts to effectively handle large loads and operate in challenging construction environments.
What are the components of a forklift hydraulic cylinder?
A forklift hydraulic cylinder consists of several components that work together to generate the necessary force for lifting loads. Here’s a breakdown of the key components:
1. Cylinder Barrel:
The cylinder barrel is a cylindrical tube that provides the housing for the other components of the hydraulic cylinder. It is typically made of high-strength steel or other durable materials to withstand the hydraulic forces.
2. Piston:
The piston is a cylindrical component that fits inside the cylinder barrel. It divides the cylinder into two chambers and is responsible for transferring the hydraulic force. The piston is sealed against the cylinder barrel to prevent fluid leakage between the chambers.
3. Piston Rod:
The piston rod extends from the piston and protrudes out of the cylinder barrel. It is connected to the load-bearing structure of the forklift, such as the mast assembly. The piston rod transmits the force generated by the hydraulic fluid to lift and lower the loads.
4. Seals:
Seals are essential components that prevent hydraulic fluid leakage and maintain the pressure within the cylinder. They are typically made of rubber or other elastomeric materials and are positioned at various points of the cylinder, such as around the piston and piston rod.
5. Inlet and Outlet Ports:
The hydraulic cylinder has inlet and outlet ports that allow the hydraulic fluid to enter and exit the cylinder. The inlet port is connected to the hydraulic system’s control valves and hoses, delivering pressurized fluid into the cylinder. The outlet port allows the fluid to flow out of the cylinder when the load is being lowered.
6. Mounting and Connection Components:
To integrate the hydraulic cylinder into the forklift’s hydraulic system, various mounting and connection components are used. These can include brackets, pins, clevises, and other fittings that secure and connect the cylinder to the forklift’s structure.
Each of these components plays a crucial role in the operation of the forklift hydraulic cylinder. The cylinder barrel provides the housing, the piston and piston rod generate the force, seals prevent fluid leakage, and the inlet and outlet ports facilitate the flow of hydraulic fluid. The mounting and connection components ensure proper integration into the forklift.
In summary, the components of a forklift hydraulic cylinder include the cylinder barrel, piston, piston rod, seals, inlet and outlet ports, and various mounting and connection components. Together, these components enable the hydraulic cylinder to generate the force necessary for lifting and lowering loads in a forklift.
editor by CX 2023-10-15