Product Description

Product Description

Hydraulic Cylinders For All IndustriesWe can build, supply new, and repair cylinders forForklift,Earth Moving, Marine, Press, Crane, Telescopic, Shear, Excavator and Chip Dump applications. We also have the capabilities, experience, and technical knowledge to manufacture new cylinders and custom build cylinders. We can handle any hydraulic cylinder needs from smaller application cylinders to very large cylinders (for example cylinders on large mining equipment).Contact us for pricing and availability or if you’re needing a customhydrauliccylinder.

Hydraulic cyliinder Features

—3000PSI Rated pressure, 6000PSI testing pressure. —Imported world famous brands and Chinese top brands sealing system. —High quality Cold Drawn steel tube, with good rigidity. —CNC Rolled tube inner surface, with roughness of 0.2~0.4um. —Superior strength chrome-plated rod, anticorrosion for a long life. —High grade Ductile Iron bar directly machined Gland and Piston, with high strength. —Heavy-Duty welded construction, automatic welding for good quality. —Twin-lip piston seals for maximum efficiency. —100% factory tested under at least 1.5 times of the rated pressure.

Company Profile

JUNRUI specialize in the production and R&D of Dump Truck&Trailer Telescopic Hydraulic Cylinder, Dump Truck Hydraulic System,Agricultural Machinery Hydraulic Cylinder, Garbage Truck Hydraulic Cylinder, Tipping Platform Hydraulic Cylinder,
Snow Plow Hydraulic Cylinder and so on.

We are committed to providing customers with high quality and reasonable price products. All Junrui products are designed,
engineered and manufactured by highly skilled and experienced engineers, All the products do QC 3 times before delivery to
make sure the quality. The company has imported CNC deep hole boring machines, CNC laser cutting machines, CNC machining
centers, CNC cleaning machines, automatic assembly lines for hydraulic cylinders, robot welding stations, automatic welding
machines and other precision processing equipment, over 200 sets. After years of development, JUNRUI Hydraulic has developed
into an enterprise with complete hardware facilities, sophisticated processing equipment, strong technical force, and good social
benefits. For the stable development of your main business, we look CHINAMFG to cooperating with you.

PRODUCTION PROCESS

Equipment

Packaging & Shipping

Certifications

Exhibition

Q1:What’s youradvantage?

A: We have been working on hydraulic cylinder over 30 years, weuse ERP,MES and PLM systems to realize all-round digital control.
Q2:Can you do OEM or ODM?
A: Yes,We can do both
Q3::Can you do painting & powder coating?
A:Yes, we can do both

Q4:: Do you apply 5s management at your workshop?

A: We apply 7s management at our workshop

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Can tilt cylinders be used in manufacturing machinery for material processing?

Yes, tilt cylinders can be used in manufacturing machinery for material processing. These cylinders offer several advantages that enhance the efficiency, versatility, and precision of material processing operations. Here’s a detailed explanation:

• Tilt Angle Adjustment: Tilt cylinders allow for precise tilt angle adjustment of equipment attachments, such as cutting tools, milling heads, or processing platforms. This adjustability enables operators to achieve the desired tilt angle for material processing tasks. By controlling the tilt angle, operators can optimize the cutting or processing angle, resulting in improved accuracy, quality, and efficiency.
• Material Positioning: Tilt cylinders assist in proper material positioning during processing. By adjusting the tilt angle of the equipment, operators can align the material in the ideal position for cutting, shaping, or other processing operations. This ensures consistent material engagement with the cutting tools or processing surfaces, minimizing errors and improving overall precision.
• Enhanced Accessibility: Tilt cylinders provide enhanced accessibility to the material being processed. By tilting the equipment, operators can gain better access to different areas of the material, even hard-to-reach or complex surfaces. This accessibility facilitates efficient processing and allows for the execution of intricate operations with greater ease.
• Process Optimization: Tilt cylinders contribute to process optimization by enabling operators to adjust the tilt angle based on specific material characteristics or processing requirements. For instance, certain materials may require a specific tilt angle to achieve optimal chip removal during cutting or to enhance the efficiency of material shaping. The ability to optimize the tilt angle enhances process control and ensures the desired output quality.
• Flexibility in Material Handling: Tilt cylinders provide flexibility in material handling during processing operations. They allow for the tilting of workpieces or platforms, enabling operators to orient the material in the most suitable position for processing. This flexibility accommodates various material shapes, sizes, and orientations, expanding the range of materials that can be effectively processed using the machinery.
• Integration with Automation: Tilt cylinders can be integrated with automation systems in manufacturing machinery. This integration enables automated tilt angle adjustments based on predefined parameters or sensor feedback. By incorporating tilt cylinders into automated material processing systems, manufacturers can achieve consistent and repeatable processing results, reduce manual intervention, and improve overall productivity.

Therefore, tilt cylinders can be effectively utilized in manufacturing machinery for material processing. Whether it involves tilt angle adjustment, material positioning, enhanced accessibility, process optimization, flexibility in material handling, or integration with automation, tilt cylinders contribute to improving the efficiency, precision, and versatility of material processing operations in the manufacturing industry.

How does a tilt cylinder contribute to efficient and controlled tilting?

A tilt cylinder plays a crucial role in ensuring efficient and controlled tilting of heavy equipment. It incorporates several features and mechanisms that contribute to this functionality. Here’s a detailed explanation:

• Hydraulic Power: Tilt cylinders are typically powered by hydraulic systems, which provide the necessary force for tilting. Hydraulic power allows for smooth and controlled movement, enabling operators to precisely adjust the tilt angle of the equipment.
• Adjustable Force and Speed: Tilt cylinders offer adjustable force and speed, allowing operators to customize the tilting action based on the specific task or load requirements. By adjusting the hydraulic pressure or flow rate, operators can control the force exerted by the cylinder and the speed at which the tilting movement occurs. This flexibility ensures efficient and controlled tilting, regardless of the load or terrain conditions.
• Position Feedback: Many tilt cylinders incorporate position feedback mechanisms, such as position sensors or encoders, which provide real-time information about the cylinder’s tilt angle. This feedback enables precise positioning and control of the equipment, allowing operators to achieve the desired tilt angle accurately. It also ensures consistent and repeatable tilting performance, enhancing efficiency and productivity.
• Integrated Valves and Controls: Tilt cylinders often feature integrated valves and controls that enable operators to manipulate the tilting action conveniently. These valves regulate the flow of hydraulic fluid to the cylinder, allowing operators to control the direction and speed of the tilt. Integrated controls, such as joysticks or switches, provide intuitive operation and facilitate precise tilting adjustments.
• Stability and Load Management: Tilt cylinders are designed to maintain stability and manage loads during tilting operations. They are engineered to withstand the forces and stresses associated with heavy loads and dynamic movements. This ensures controlled tilting and minimizes the risk of instability or tipping, contributing to safe and efficient operation.
• Sealing and Lubrication: Tilt cylinders incorporate seals and lubrication systems to minimize friction and ensure smooth operation. Seals prevent leakage and contamination, maintaining the integrity of the hydraulic system. Proper lubrication of the cylinder’s moving parts reduces wear and tear, enabling efficient and controlled tilting over an extended period.

By leveraging hydraulic power, offering adjustable force and speed, providing position feedback, integrating valves and controls, ensuring stability and load management, and incorporating sealing and lubrication systems, tilt cylinders contribute to efficient and controlled tilting of heavy equipment. These features empower operators to perform tasks with precision, optimize productivity, and maintain safe working conditions.

What are the components and features of a tilt cylinder?

A tilt cylinder consists of several components and features that contribute to its functionality and performance. These components work together to enable controlled tilting or angling of components in heavy machinery. Here are the key components and features of a tilt cylinder:

• Cylinder Body: The cylinder body forms the main structure of the tilt cylinder. It houses the piston and provides support and stability during operation. The cylinder body is typically made of durable materials, such as steel, to withstand high loads and harsh operating conditions.
• Piston: The piston is a cylindrical component that divides the cylinder body into two chambers: the rod side and the head side. It is responsible for generating the necessary force to move the rod and perform the tilting action. The piston is sealed to prevent hydraulic fluid leakage between the chambers.
• Rod: The rod is attached to the piston and extends outside the cylinder body. It is connected to the component being tilted, such as a bucket or blade, in heavy machinery. The rod transfers the force generated by the piston to the attached component, causing the desired tilting movement.
• Hydraulic Seals: Hydraulic seals are critical components that ensure the proper functioning of the tilt cylinder. They prevent hydraulic fluid leakage and maintain the separation between the rod side and the head side of the cylinder. Common types of hydraulic seals used in tilt cylinders include piston seals, rod seals, and wiper seals.
• Hydraulic Fluid Ports: The tilt cylinder is connected to a hydraulic system through hydraulic fluid ports. These ports allow hydraulic fluid to enter and exit the cylinder, creating the necessary pressure and flow to control the tilting movement. The hydraulic fluid ports are typically equipped with fittings or connectors for secure attachment to the hydraulic system.
• Control Valves: Control valves play a crucial role in regulating the flow and pressure of hydraulic fluid within the tilt cylinder. They are part of the hydraulic system and allow the operator to control the speed, direction, and extent of the tilting movement. Control valves enable precise positioning and adjustment of the tilted component.
• Limit Switches or Sensors: Tilt cylinders may include limit switches or sensors to provide feedback on the position and angle of the tilted component. These safety features help prevent over-tilting or unintended movement, ensuring safe operation and protecting both the machinery and operators.

The features and components of a tilt cylinder are designed to withstand high loads, provide precise control, and ensure reliable and safe operation. The robust construction, hydraulic seals, hydraulic fluid ports, control valves, and safety features make tilt cylinders capable of performing controlled tilting actions in heavy machinery applications.

In summary, a tilt cylinder comprises key components such as the cylinder body, piston, rod, hydraulic seals, hydraulic fluid ports, control valves, and may incorporate safety features like limit switches or sensors. These components and features work together to enable the controlled tilting or angling of components, enhancing the versatility and functionality of heavy machinery.

editor by Dream 2024-11-26