Product Description
Our company produces all series of hydraulic cylinders, including engineering cylinders, tie rod cylinders, earring cylinders, multi-section cylinders, flange cylinders, high pressure cylinders, heavy-duty cylinders, HSG series hydraulic cylinders, single-acting cylinders, two-way cylinders, and other non-standard customized hydraulic product. After years of practice, our company has accumulated rich experience in processing and installation. The parts are precision CNC machined by all series of horizontal lathe, and the seals are made of CHINAMFG imported famous brand products. The products are continuously improved and improved, and the quality and accuracy are reliable and stable. Our cylinder products have been exported to the Middle East. , Asia, Europe and the United States and other places, we have more than 10 years of cooperation with oil cylinder customers.
In order to achieve maximum quality control, 80% of our parts are produced by ourselves, among which we can process super-large hydraulic cylinder body parts and telescopic shaft parts with our large horizontal lathes, we can even turn hydraulic cylinders with a length of more than 11 meters, and The surface finish of the shaft cylinder can reach Ra1.6 directly through the lathe.
Our main products :
tie rod cylinder, welding cylinder, double-acting cylinder, single-acting cylinder, piston cylinder, plunger cylinder, single-rod cylinder, double-rod cylinder, etc.;
Technical parameters: The cylinder diameter is 32~320mm, the stroke is 5~6000mm, and the working pressure is 2.5~31Mpa;
The installation methods include flange, single ear, double ear, foot seat, hinge shaft, welded pipe, etc., and provide rod end connectors, including Y-type joint, I-type joint, joint bearing, welded pipe, etc.;
Workshop overview:
Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, water jet cutter, and plasma cutter, with these advanced CNC machine we can cut the materials with high efficiency and high accuracy.
| Laser Cutting | Plasma Cutting | Flame Cutting | Water-jet Cutting | |
| Cutting Depth | 25mm | 100mm | 450mm | 250mm |
| Cutting Width | 3500mm | 4000mm | 6000mm | 3500mm |
| Cutting Length | 28000mm | 20000mm | 20000mm | 10000mm |
| Accuracy | ±0.2mm | ±1mm | ±0.8mm |
We have a series of imported CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling compound center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling and other machining equipment facilities.
Our processing capabilities are as follows:
| Gantry Machining Center | Max Height:4000mm | Max Width:4500mm | Max Length: 12000mm | ||
| Large Boring Mill | X: 15000mm | Y:4000mm | Z+W:900+1000 mm | Max Weight: 250T | Bore Tool Dia: 280mm |
| Truning and Milling center | Height: 4500mm | Weight: 350T | Max Diameter:11000mm | ||
| Vertical Lathe | Height: 4000mm | Weight: 50T | Max Diameter: 5000mm | ||
| Horizontal Lathe | Max Length: 12m | Weight: 50T | |||
| Deep hole drilling | X:3000mm | Y:2500mm | Z:700mm | Hole Dia: 16-80mm | Depth: 700mm |
| Multi-hole drilling | X:7000mm | Y:3000mm | Z:700mm | Hole Dia:2-120mm | Depth: 320mm |
We have a complete welding platform, including plasma welding, strip surfacing, argon arc welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.
To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.
Inspection Facilites:
| Certification: | ISO9001 |
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| Pressure: | Low Pressure |
| Work Temperature: | High Temperature |
| Acting Way: | Single Acting |
| Working Method: | Rotary |
| Adjusted Form: | Regulated Type |
| Samples: |
US$ 2500/Ton
1 Ton(Min.Order) | |
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| Customization: |
Available
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Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
Handling Challenges of Different Fluid Viscosities in Hydraulic Cylinders
Hydraulic cylinders are designed to handle the challenges associated with different fluid viscosities. The viscosity of hydraulic fluid can vary based on temperature, type of fluid used, and other factors. Hydraulic systems need to accommodate these variations to ensure optimal performance and efficiency. Let’s explore how hydraulic cylinders handle the challenges of different fluid viscosities:
- Fluid Selection: Hydraulic cylinders are designed to work with a range of hydraulic fluids, each with its specific viscosity characteristics. The selection of an appropriate fluid with the desired viscosity is crucial to ensure optimal performance. Manufacturers provide guidelines regarding the recommended viscosity range for specific hydraulic systems and cylinders. By choosing the right fluid, hydraulic cylinders can effectively handle the challenges posed by different fluid viscosities.
- Viscosity Compensation: Hydraulic systems often incorporate features to compensate for variations in fluid viscosity. For example, some hydraulic systems utilize pressure compensating valves that adjust the flow rate based on the viscosity of the fluid. This compensation ensures consistent performance across different operating conditions and fluid viscosities. Hydraulic cylinders work in conjunction with these compensation mechanisms to maintain precision and control, regardless of the fluid viscosity.
- Temperature Control: Fluid viscosity is highly dependent on temperature. Hydraulic cylinders employ various temperature control mechanisms to address the challenges posed by temperature-induced viscosity changes. Heat exchangers, coolers, and thermostatic valves are commonly used to regulate the temperature of the hydraulic fluid within the system. By controlling the fluid temperature, hydraulic cylinders can maintain the desired viscosity range, ensuring reliable and efficient operation.
- Efficient Filtration: Contaminants in hydraulic fluid can affect its viscosity and overall performance. Hydraulic systems incorporate efficient filtration systems to remove particles and impurities from the fluid. Clean fluid with the appropriate viscosity ensures optimal functioning of hydraulic cylinders. Regular maintenance and filter replacements are essential to uphold the desired fluid viscosity and prevent issues related to fluid contamination.
- Proper Lubrication: Different fluid viscosities can impact the lubrication properties within hydraulic cylinders. Lubrication is essential for minimizing friction and wear between moving parts. Hydraulic systems employ lubricants specifically formulated for the anticipated fluid viscosity range. Adequate lubrication ensures smooth operation and extends the lifespan of hydraulic cylinders, even in the presence of varying fluid viscosities.
In summary, hydraulic cylinders employ various strategies to handle the challenges associated with different fluid viscosities. By selecting appropriate fluids, incorporating viscosity compensation mechanisms, controlling temperature, implementing efficient filtration, and ensuring proper lubrication, hydraulic cylinders can accommodate variations in fluid viscosity. These measures enable hydraulic systems to deliver consistent performance, precise control, and efficient operation across different fluid viscosity ranges.
Which industries and machinery commonly use hydraulic cylinders for power transmission?
Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:
1. Construction and Heavy Equipment:
– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.
2. Material Handling and Logistics:
– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.
3. Agriculture and Farming:
– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.
4. Mining and Extraction:
– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.
5. Manufacturing and Industrial Machinery:
– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.
6. Automotive and Transportation:
– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.
7. Aerospace and Aviation:
– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.
8. Marine and Offshore:
– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.
In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.
editor by CX 2023-10-16