Seleziona una pagina

EPYY11112021 Truck Crane Main Boom Angle Cylinder

Shop EPYY11112021 Main Boom Angle Cylinder. Features: Φ280 bore, 3507mm stroke & 31.5MPa pressure. 1155kg heavy-duty crane luffing ram. Quote now!


✓ OEM Quality


✓ 12-Month Warranty


✓ 100% Tested

Direct Factory Support

📞
Call/WhatsApp
+7 (910) 347-39-93

🌐
Official Site
tiltcylinder.net


GET A FACTORY QUOTE NOW

Reliable Shipping | Technical Support Available

Industrial-Grade Luffing Ram for Heavy-Duty Mobile Cranes

Experience unparalleled lifting stability with the EPYY11112021 Main Boom Angle Cylinder. Engineered as the hydraulic heart of high-tonnage truck cranes, this 1155kg powerhouse delivers a 31.5MPa working pressure and an expansive 3507mm stroke. Designed for precision boom elevation and angle maintenance, it guarantees unwavering safety for the world’s most complex lifting operations.

1. Comprehensive Product Overview

The EPYY11112021 Main Boom Angle Cylinder (also known as a crane luffing cylinder) is the primary structural actuator responsible for raising and lowering the main telescopic or lattice boom. Tasked with supporting hundreds of tons of cantilevered weight, this truck crane hydraulic ram must provide absolute rigid control during the most critical phases of a lift.

Forged from premium ST52.3 steel, this model serves as a high-performance aftermarket replacement for leading mobile crane brands such as Liebherr, Terex, Tadano, and Sany. It is specifically optimized for high-cycle luffing where precision angle maintenance and resistance to structural sway are paramount for job site certification.

Primary Field Applications:

  • Truck-Mounted Cranes: Main boom hoist and luffing angle control.
  • All-Terrain Cranes: High-pressure elevation for multi-stage booms.
  • Rough Terrain Cranes: Ruggedized lifting for off-road construction.
  • Specialized Marine Cranes: Deck crane boom adjustment in high-torque environments.
Massive EPYY11112021 heavy duty truck crane main boom angle cylinder for boom elevation and luffing control

2. Exact Technical Parameters

Lifting thousands of foot-pounds requires technical perfection. Review the verified specifications of the EPYY11112021 below to ensure precise system integration for your mobile fleet.

Technical Attribute Specification Details (Model: EPYY11112021)
Cylinder Model Number EPYY11112021
Bore × Rod × Stroke Specifications Φ280 × Φ250 × 3507 (mm)
Rated Working Pressure 31.5 MPa (High-Tonnage Lifting Force)
Maximum Withstand Pressure 39 MPa (Extreme Shock Redundancy)
Trip / Operational Stroke 3507 mm
Installation Distance (Pin-to-Pin) 4218 mm
Total Unit Weight 1155 kg (Ultra-Robust Steel Mass)

3. Structural Principles & CAD Blueprint

The EPYY11112021 functions as a massive double-acting hydraulic hoist. In mobile crane applications, it is the fundamental pivot point for the boom assembly. By converting 31.5MPa of system pressure into linear extension, it provides the torque necessary to lift the boom from its retracted travel position to its maximum vertical angle.

Hydraulic Performance: Utilizing a colossal Φ280mm internal bore, the cylinder generates enormous breakaway force. The thick Φ250mm rod is specifically engineered for “anti-buckling” strength, ensuring the boom stays rigid even at horizontal angles where gravitational leverage is at its peak.

Blueprint Anatomy: As detailed in the CAD schematic, the cylinder features a 4218mm installation profile. A key design feature is the integrated manifold porting for high-flow counterbalance valves, preventing uncontrolled boom drops in the event of hose failure. The rod end and barrel base are equipped with oversized spherical plain bearings to absorb the structural flex inherent in 100-ton lifting tasks.

Structural CAD drawing of EPYY11112021 main boom angle cylinder detailing Φ280mm bore and 4218mm installation profile

CAD Schematic showcasing the Φ280mm bore architecture and heavy-duty manifold integration.

4. Core Advantages of EPYY Luffing Rams

🐘

1155kg Stabilizing Mass

The massive 1155kg build provides the material density required to sustain 31.5MPa pressures over a massive 3.5m stroke without structural fatigue.

🛡️

39MPa Surge Immunity

Cranes face violent wind-load spikes and sudden load shifts. Our 39MPa withstand rating ensures the steel barrel remains immune to swelling.

💧

Zero-Drift NOK Sealing

Utilizing imported Japanese NOK seals to eliminate internal bypass. This ensures the main boom maintains a constant angle for hours without creeping.

⚙️

Anti-Buckling Φ250mm Rod

The massive rod diameter is induction-hardened to provide unparalleled columnar strength, critical when the boom is fully extended under maximum weight.

5. Elite Structure and Material Craftsmanship

As a dedicated Heavy-Duty Crane Cylinder Manufacturer, we recognize that boom actuator failure is not an option. We utilize uncompromised metallurgy to ensure the EPYY11112021 outlasts the chassis it serves.

The 1155kg assembly is milled from ST52.3 (E355) high-yield strength seamless steel. The internal bore is CNC skived and roller-burnished to a mirror Ra 0.2µm finish, dramatically extending seal life even in dusty construction environments.

  • Quenched Φ250mm Rod: Forged from high-tensile 45# carbon steel, induction-quenched for impact resistance, and coated in 50µm of hard chrome.
  • Robotic Joint Welding: Port blocks and trunnions are fused using multi-pass robotic SAW welding, validated by ultrasonic NDT for zero porosity.
  • 100% Quality Assurance: Every 1155kg unit undergoes a mandatory 39MPa hydrostatic hold test before dispatch to verify weld and seal integrity.
Advanced hydraulic cylinder manufacturing facility featuring large scale testing and CNC machining lines

State-of-the-art heavy cylinder production lines ensuring 31.5MPa operational reliability.

6. Typical Heavy Lifting Scenarios

🏗️ Truck Cranes

Providing the primary elevation force for telescopic booms, enabling rapid deployment and load positioning on urban job sites.

🌉 Infrastructure Projects

Powering the main hoist arms for bridge and wind turbine erection where absolute zero-drift holding power is mandatory for safety.

⚓ Harbor Operations

Utilized on mobile port cranes to pivot heavy-duty booms, ensuring safe container transfers in high-torque marine environments.

Close-up detail of the EPYY11112021 main boom angle cylinder installed on a heavy lift truck crane

The EPYY11112021 providing critical, 31.5MPa boom elevation power for large-scale logistics.

7. Frequently Asked Questions (FAQ)

1. Is the EPYY11112021 compatible with 100-ton truck cranes?
Yes. The Φ280mm bore is designed for high-tonnage lifting. As long as your install distance is 4218mm and stroke is 3507mm, it serves as a direct drop-in replacement.
2. What makes the 31.5MPa working pressure significant?
31.5MPa is the industrial standard for heavy mobile cranes, providing the massive energy density required to lift multi-section booms under full load without hydraulic lag.
3. Why does the cylinder weigh 1155kg?
The weight reflects the use of extremely thick-walled ST52.3 steel, necessary to maintain structural rigidity and prevent barrel distortion under a 39MPa surge buffer.
4. Will the seals prevent the boom from drifting during long hoists?
Absolutely. We utilize Japanese NOK zero-drift seals that eliminate internal fluid bypass, ensuring the boom stays locked at its exact angle throughout the lift.
5. Does this cylinder include integrated counterbalance valves?
The cylinder features integrated manifold blocks designed for the easy installation of standard pilot-operated check valves or safety cartridges.
6. Is the Φ250mm rod induction-hardened?
Yes. The massive Φ250mm rod is induction-hardened and coated with 50µm of hard chrome to resist bending stress and external impact damage.
7. Can my maintenance team rebuild this cylinder locally?
Yes. It features a serviceable threaded gland head. Due to its 1.1-ton weight, heavy workshop hoists are required for safe disassembly and seal replacement.
8. How do the mounting bearings handle structural flex?
The cylinder is fitted with heavy-duty spherical plain bearings at both ends to absorb lateral oscillations and prevent side-loading seal damage.
9. Do you offer B2B pricing for regional crane dealers?
Absolutely. We provide tiered wholesale pricing for national rental cooperatives, regional dealers, and heavy equipment maintenance networks.
10. How is a 1155kg precision component shipped safely?
Every unit is coated in VCI oil and bolted inside a custom-built, reinforced wooden skid to ensure damage-free ocean or air freight arrival.

Restore Power to Your Mobile Lifting Fleet

Don’t let hydraulic failure halt your lifting operations. Partner with an elite Heavy-Duty Crane Cylinder Manufacturer to secure the 31.5MPa elevation power your fleet demands.

Official Website: tiltcylinder.net | Factory Direct | 100% Pre-Dispatch Hydrostatic Testing