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EPYY11112026 Rear Opening Rack Support Cylinder

Shop EPYY11112026 Rear Rack Support Cylinder. Features: Φ40 bore, 635mm stroke & 12MPa pressure. 9kg outrigger ram. Quote now!


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High-Precision Horizontal Extension Ram for Rear Outriggers

Optimize your crane’s stability footprint with the EPYY11112026 Behind Cylinder for Opening Rack Support. Engineered specifically for the rear outrigger boxes of mobile cranes, this 9kg precision actuator delivers a 635mm stroke to establish a wide, secure lifting base. Built for synchronized lateral deployment, it ensures fluid-smooth rack movement in high-frequency construction and industrial lifting cycles.

1. Comprehensive Product Overview

The truck crane rear rack cylinder is the primary hydraulic component responsible for the horizontal expansion of the stabilizer beams. Positioned within the rear chassis box, the EPYY11112026 model drives the horizontal “racks” outward, allowing the crane to safely engage its vertical jacks on a wider foundation. This outrigger extension cylinder is critical for maintaining anti-tilt safety during heavy telescopic boom maneuvers.

Featuring a specialized complex fluid routing system, this actuator is designed for the tight confines of modern mobile crane frames. Despite its ultra-lightweight 9kg frame, it provides 12MPa of working pressure, making it a highly responsive horizontal slide ram that resists the friction and resistance inherent in heavily loaded outrigger assemblies.

Primary Engineering Applications:

  • Truck Crane Rear Outriggers: Horizontal reach deployment for secondary stabilizers.
  • Concrete Pump Trucks: Lateral frame extension for rear support arms.
  • Aerial Work Platforms: High-speed horizontal deployment for chassis stability.
  • Modular Transporters: Precision width adjustment for specialized heavy haulage.
High precision EPYY11112026 Behind cylinder for opening rack support with complex external fluid routing

2. Exact Technical Parameters

Reliable horizontal deployment depends on precise hydraulic specifications. Review the verified data for the EPYY11112026 rack support ram below.

Technical Attribute Specification Details (Model: EPYY11112026)
Cylinder Model Number EPYY11112026
Bore × Rod × Stroke Specifications Φ40 × Φ25 × 635 (mm)
Rated Working Pressure 12 MPa (Standard Deployment)
Maximum Withstand Pressure 18 MPa (Impact Safety Margin)
Trip / Operational Stroke 635 mm (Rear Reach)
Installation Distance (Pin-to-Pin) 840 mm
Total Unit Weight 9 kg (Ultra-Compact Precision)

3. Structural Principles & CAD Analysis

The EPYY11112026 operates as a double-acting horizontal actuator. Integrated behind the rear outrigger beam, it uses its 635mm stroke to push the support rack outward. By utilizing a slender Φ40mm bore, it minimizes oil consumption and heat generation while maintaining high deployment speeds.

Precision Fluid Routing: A unique feature of this cylinder is the complex external hard-piping. This design ensures that hydraulic fluid reaches the manifold ports with zero hose entanglement or chafing within the dark, debris-filled outrigger housing.

Blueprint Anatomy: The CAD drawing details an 840mm installation profile with dual clevis mounting points. The induction-hardened Φ25mm rod is designed for high columnar strength, ensuring the actuator can overcome the friction of rust or excessive grease buildup on the stabilizer tracks without buckling.

Detailed structural CAD blueprint of the EPYY11112026 rear rack opening hydraulic cylinder showcasing the Φ40mm bore

CAD Schematic showcasing the Φ40mm bore and synchronized manifold porting.

4. Core Advantages of EPYY Rack Rams

🛡️

18MPa Surge Redundancy

While operating at 12MPa, our 18MPa withstand rating prevents barrel distortion if the outrigger beam strikes a hidden obstacle during extension.

📏

635mm Precision Reach

Calibration-matched for rear outrigger boxes, ensuring the racks extend to their full intended width for maximum machine stability.

⚖️

9kg Ultra-Light Build

Optimized for rear-chassis mounting, the 9kg build minimizes rear-axle overload while providing industrial-grade horizontal slide force.

⚙️

Hard-Pipe Manifold

The integrated external piping layout eliminates hose abrasion and “hose-rub” leaks within the congested outrigger housing.

5. Structure and Material Craftsmanship

Reliable outrigger extension requires superior wear resistance. As an elite Truck Crane Cylinder Manufacturer, we utilize ST52.3 (E355) high-yield strength tubing to ensure the EPYY11112026 survives the harsh environments of roadside construction.

The Φ40mm internal bore is roller-burnished to an mirror Ra 0.2µm finish. This process minimizes dynamic friction during the 635mm stroke, preventing premature seal wear caused by hydraulic fluid temperature spikes during repetitive deployment cycles.

  • Quenched Φ25mm Rod: Forged from high-tensile 45# carbon steel, induction-hardened for impact resistance, and coated in 40µm of hard chrome.
  • NOK Zero-Leak Seals: Fitted with Japanese NOK multi-lip seals to ensure zero internal fluid bypass and absolute rack positioning.
  • 100% Quality Assurance: Every 9kg unit must pass a rigorous 18MPa hydrostatic hold test before dispatch to global job sites.
Advanced hydraulic cylinder manufacturing facility showcasing CNC machining and assembly for truck crane components

State-of-the-art hydraulic production lines ensuring 12MPa operational perfection.

6. Typical Stabilization Scenarios

🏗️ Truck Crane Racks

Driving the horizontal extension of rear outrigger beams to establish the necessary base width for safe, high-tonnage lifting operations.

🚛 Concrete Pump Trucks

Utilized in rear outrigger circuits to horizontally deploy stabilizers before engaging vertical jacks for heavy boom support.

⚙️ Industrial Sliding

The 635mm stroke and 12MPa power are ideal for heavy industrial machinery requiring precise, horizontal rack-and-pinion deployment.

Typical application scenario showing horizontal outrigger extension for heavy mobile equipment stabilization

The EPYY11112026 enabling rapid and precise horizontal outrigger extension for mobile fleets.

7. Frequently Asked Questions (FAQ)

1. Is the EPYY11112026 compatible with Liebherr or Sany rear outriggers?
Yes, provided your machinery specifies a 635mm stroke and 840mm installation distance. It is engineered as a modification-free aftermarket drop-in for standard rear outrigger boxes.
2. Why is external hard piping used instead of flexible hoses?
Rear outrigger boxes are highly congested spaces. Hard piping prevents hose movement and entanglement during the extension cycle, dramatically reducing maintenance downtime.
3. What is the significance of the 18MPa maximum withstand pressure?
While operational pressure is 12MPa, outrigger racks experience shock loads on rough terrain. The 18MPa buffer ensures the solid steel barrel remains immune to swelling.
4. Will a Φ25mm rod buckle over a 635mm stroke?
No. The Φ25mm rod is forged from induction-hardened carbon steel specifically designed to maintain columnar rigidity against the horizontal friction of heavy sliding racks.
5. Can the seals withstand high hydraulic friction heat?
Yes. We exclusively utilize Japanese NOK seals designed to maintain their elasticity and zero-leak performance even during high-tempo summer construction projects.
6. How do I bleed air from the outrigger horizontal circuit?
After installation, cycle the rack fully in and out five times without any vertical load. This will purge trapped air back to the reservoir, ensuring smooth extension.
7. Is this 9kg cylinder serviceable by our local mechanic?
Absolutely. The cylinder features a serviceable threaded gland head. Given its 9kg weight, your team can easily bench-service the unit to replace internal seals.
8. Does the cylinder require a specific orientation?
Yes, the manifold ports and external hard piping must align with your chassis’ fluid supply lines. Refer to the 840mm install geometry for exact bracket positioning.
9. Do you offer B2B pricing for regional crane dealerships?
Yes. As a direct manufacturer, we provide tiered wholesale pricing for regional maintenance networks, national cooperatives, and equipment distributors.
10. How is a 9kg precision component shipped internationally?
Every unit is coated in VCI oil, shrink-wrapped, and bolted inside a reinforced, fumigated wooden crate to ensure damage-free arrival via air or ocean freight.

Establish Rock-Solid Stability for Your Mobile Fleet

Don’t let a jammed outrigger rack halt your lifting operations. Partner with an elite Truck Crane Cylinder Manufacturer to secure the 12MPa deployment power your chassis mobility demands.

Official Website: tiltcylinder.net | Factory Direct | 100% Pre-Dispatch Hydrostatic Testing